Success Stories
Real Results from Real Manufacturers
See how manufacturers like you achieved measurable ROI in 90 days with focused digital transformation pilots.
No promises, just proof.
Proven Impact Across Industries
Results from our completed 90-day pilots across manufacturing sectors.
12%
Average OEE Improvement
Across all completed pilots
18%
Average Downtime Reduction
On targeted production lines
89 days
Average ROI Timeline
From pilot start to positive ROI
100%
Customer Satisfaction
Would recommend to peers
Detailed Case Studies
Dive deep into specific customer transformations with complete details on challenges, solutions, and results.
Featured
Automotive
11% OEE Improvement at Major Tier 1 Automotive Supplier
Challenge: Declining OEE, quality issues, and missed delivery targets due to unplanned downtime and manual quality processes.
Solution: 90-day pilot focusing on single production line with real-time monitoring, automated quality checks, and predictive maintenance alerts.
Key Results:
68% → 79%
oee Improvement
23%
downtime Reduction
40% reduction
quality Defects
87 days
roi Timeline
Food & Beverage
18% Downtime Reduction in Food Processing Packaging Line
Challenge: Frequent packaging line stoppages causing product waste, overtime costs, and customer delivery delays.
Solution: Implemented real-time line monitoring with automatic changeover optimization and preventive maintenance scheduling.
Key Results:
18%
downtime Reduction
25%
waste Reduction
35% reduction
overtime Costs
60% reduction
customer Complaints
Pharmaceuticals
9% OEE Lift with Full GMP Compliance in Pharmaceutical Manufacturing
Challenge: Need to improve production efficiency while maintaining strict regulatory compliance and batch traceability.
Solution: Validated digital transformation pilot with 21 CFR Part 11 compliant systems and complete batch genealogy tracking.
Key Results:
72% → 81%
oee Improvement
12% reduction
batch Cycle Time
100% pass rate
compliance Audits
45% reduction
documentation Time
Chemicals
15% Energy Reduction in Chemical Processing Plant
Challenge: Rising energy costs and pressure to reduce environmental footprint while maintaining production output.
Solution: IoT-enabled energy monitoring and optimization system with real-time process adjustments and predictive analytics.
Key Results:
15%
energy Reduction
18% reduction
carbon Footprint
maintained
production Volume
$280K
annual Savings
Electronics
22% Yield Improvement in Electronics Assembly
Challenge: High defect rates in surface mount assembly process leading to costly rework and customer returns.
Solution: AI-powered quality inspection and process optimization with real-time feedback to assembly equipment.
Key Results:
22%
yield Improvement
65% reduction
defect Rate
70% reduction
rework Costs
55% reduction
customer Returns
What Our Customers Say
"We went from 68% to 79% OEE in 87 days. The focused approach meant we could actually see progress instead of getting lost in complexity."
Operations Manager
Tier 1 Automotive Supplier
"Finally, a solution that doesn't require a PhD in computer science. We proved ROI before our board meeting and got approval for Phase 2."
Plant Manager
Food Processing Plant
"The vendor-neutral approach was key. We're not locked into anyone's ecosystem, and we can scale what works."
VP Operations
Pharmaceutical Manufacturer